Make decisions based on true utility consumption values
Pulse Digital EMS (Energy Management System) is a smart, real-time energy monitoring and optimization platform designed for industrial environments. It empowers manufacturers to track electricity consumption across production facilities, identify inefficiencies, and reduce energy costs — all while supporting environmental and operational KPIs.
As energy becomes one of the largest variable costs in production, real-time control over consumption is no longer optional — it’s a strategic lever for cost reduction, sustainability, and compliance.
Pulse Digital EMS integrates directly with IIoT sensors and industrial energy meters, providing live visibility into energy use at the machine, work center, or plant level.
Core Functionality:
• Monitors real-time energy consumption, voltage, current, and power across all equipment
• Analyzes electricity usage by product, order, shift, or batch
• Detects leaks, inefficiencies, and anomalies in consumption
• Calculates actual production energy costs using real operational and product data
• Generates energy forecasts aligned with the production plan
Data is collected through smart devices, energy meters, and IIoT integrations, then compared with normative values based on:
• Equipment operating mode
• Production stage or technological operation
• Order and product type
• Historical benchmarks and expected usage patterns
This continuous comparison enables your operations team to correct deviations before they escalate, saving both energy and money.
Business Value for Manufacturing Leaders:
• Reduce energy costs per unit produced
• Improve machine efficiency and reduce idle time
• Support sustainability and carbon reduction targets
• Increase visibility into total production costs
• Enable proactive, data-driven decision-making
Whether your goals are cost control, operational optimization, or ESG compliance, Pulse Digital EMS is a high-ROI investment in your plant’s digital infrastructure.
• Live tracking of Voltage, Power, Current, and Energy Consumption
• Monitoring of related operational parameters: Downtime status, linear speed, etc.
• Real-time dashboards for each equipment group or production zone
• Trigger-based alerts for anomalies or thresholds
• No-code/low-code rules constructor for custom alert logic
• Role-based notifications for rapid response
• Energy usage breakdown by:
• Product or product group
• Equipment or work center group
• Production orders and batches
• Semi-finished goods and BOMs
• Batch energy tracking with traceability to actual BOM
• Consolidated energy metrics from industrial meters for daily summaries
• Define and visualize energy consumption structure
• Auto-calculate consolidated usage per day from all metering points
• Fully integrated with Pulse Digital APS for planning-aware consumption forecasting
Pulse Digital EMS is compatible with leading industrial data exchange protocols:
• ModBus TCP / RTU (+ Moxa Nport)
• ProfiNet, Profibus (+ Profinet gateway)
• BACnet/IP
• OPC UA
• MQTT
This broad compatibility ensures fast deployment and integration with your existing OT infrastructure.
Manufacturers using Pulse Digital EMS report:
• 5–15% reductions in total energy usage
• Accurate energy allocation per product line or customer order
• Faster detection of hidden consumption patterns
• More reliable cost calculations per product or shift
• Enhanced compliance with sustainability and regulatory requirements
In today’s climate-conscious and cost-sensitive manufacturing environment, energy is no longer just an operational metric — it’s a competitive differentiator.
With Pulse Digital EMS, you gain the insights and tools to:
• Eliminate waste
• Improve machine and process efficiency
• Align energy use with production plans
• Support net-zero and ESG initiatives
Pulse Digital EMS turns energy from a black box into a controllable, measurable performance metric.
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