Energy consumption management

What is EMS?

PulseDigital Energy Management System (EMS) is a software solution that enables real-time monitoring, analysis, and planning of electricity consumption for industry. With PulseDigital EMS, you can visualize the real-time consumption pattern, allowing you to: calculate the actual cost of production, identify deviations and anomalies in electricity consumption, obtain consumption forecasts based on your production plan.

How does the ESM work?

PulseDigital EMS, together with smart devices and IIoT in real-time mode, gathers detailed consumption information for each work center, considering equipment operating modes, technological operation, order and product data, normative consumption values, and more.

Additionally, PulseDigital EMS integrates with industrial energy meters installed for group work centers/location and reads consumption values in real-time. By comparing consumption from industrial energy meters with detailed consumption for each work center, PulseDigital calculates real consumption values for production and non-production times.

Active industrial consumption monitoring supports the detection of leaks and utility wastage that might otherwise be overlooked.

PulseDigital EMS helps identify deviations between actual consumption and normative values for each technological operation and helps to actualize norms .

PulseDigital APS allows for consumption analysis by locations, production centers, groups of work centers, products, semi-finished goods, product groups, orders, and batches.

According to APS, you can get an accurate utility consumption plan for future periods.

What are the key functions?

Real-time analysis

  • Data monitoring on Voltage, Power, Current, Energy consumption, other parameters (Downtime status, Linear speed, …)

Real-time alerts

  • Real-time trigger-based notification model
  • Control of any measured parameter
  • No-Code/Low-Code alerts rules constructor

Energy consumption analysis by equipment groups / equipment

  • Consumption type analysis :
  • Actual consumption
  • Consolidated consumption (reduce to the actual values of the counters (meters))
  • Analysis wise:
  • Factories (locations)
  • Work center groups
  • Work center

Energy consumption analysis by Product Groups / Products

  • Consumption type analysis:
  • Actual consumption
  • Normative consumption
  • Deviations
  • Analysis wise:
  • Finish goods groups
  • Finish goods
  • Orders

Batch energy consumption analysis by actual BOM and batch traceability

  • Consumption type analysis:
  • Operational energy consumption deviation
  • Energy consumption per batch
  • Energy consumption per order

Consolidated energy consumption analysis by actual energy meters value

  • Automatically collect data of energy consumption by:
  • Each work center
  • Each energy consumption meter
  • Define structure of energy consumption
  • Calculate consolidated (reduced) energy consumption data by actual meters values for each day

Supported data exchange protocols with industrial energy meters:

  • ModBus TCP
  • ModBus RTU, (+ Moxa Nport)
  • ProfiNet
  • Profibus (+ Profibus to Profinet gateway)
  • BACnet/IP
  • OPC UA
  • MQTT