Empower your manufacturing with Pulse Digital APS, to achieve best scheduling results.
APS (Advanced Planning and Scheduling) is a next-generation software solution that plays a vital role in optimizing modern production planning. As part of the digital transformation movement under Industry 4.0, APS uses multi-criteria optimization algorithms and dynamic scheduling techniques to develop production plans in seconds—while accounting for all critical variables such as:
• Resource availability
• Operational constraints
• Manufacturing priorities
Unlike traditional planning systems, APS adapts to change in real time. It dynamically adjusts production schedules based on live data, helping manufacturers respond quickly to shifting demands, resource bottlenecks, and unforeseen disruptions.
For manufacturers looking to stay competitive, APS is more than a planning tool—it’s a strategic advantage that supports higher output, lower costs, and better service levels.
APS directly impacts both operational costs and production efficiency through real-time, data-driven decision-making. Here’s how:
Key Business Benefits
• Improve Customer Service Levels: Achieve on-time delivery by managing Manufacturing Agreed Dates (MAD) with precision
• Increase Throughput: Optimize machine utilization, reduce changeover times, and dynamically load-balance across work centers
• Reduce Work-in-Progress (WIP): Actively control and limit unclaimed or excess WIP, leading to better cash flow and space utilization
• Up to 98% of orders scheduled at the customer’s desired time
• Up to 19% increase in production throughput
• Up to 6% reduction in average operational cycle time
• Up to 21% reduction in machine changeover times
• Up to 13% increase in bottleneck resource utilization
• Load balancing across alternative work centers
• Continuous production sequence planning
• Restriction of parallel orders on limited-capacity resources
• Start date enforcement (e.g., waiting periods for semi-finished goods like cooling time)
• Visual output confirmation on Gantt charts
• Daily control over order delivery deadlines
• Raw material availability integrated into planning logic
• Cross-plant scheduling and factory selection
• Drum size restrictions for relevant equipment
• Multi-version KPI tracking for schedule comparisons
• Sub-resource (e.g., teams, labor) availability scheduling
• Schedule modeling based on work pattern variations (e.g., non-working Fridays)
• Advanced aggregation logic based on:
• Equipment limitations
• Input/output constraints
• Specifics of SFG groups
• Custom rule configuration for batch optimization
• Dynamic calculation of production and work orders by:
• Shop
• Shift
• Work center
• Real-time calculation of raw material requirements
• Automated generation of transfer requests
• Shift-by-shift utilization analysis
• SFG batch assignments per work center
• Multi-version schedule generation using different optimization criteria
• Visual management of work center sequences via interactive Gantt charts
As global supply chains become more volatile and customer expectations continue to rise, flexibility and responsiveness in production planning are essential. Pulse Digital APS helps manufacturers:
• Adapt instantly to new orders, delays, or constraints
• Run accurate what-if scenarios to evaluate planning alternatives
• Align production with demand forecasts and supply availability
• Make proactive decisions to avoid downtime and missed deliveries
Pulse Digital APS provides the strategic intelligence and automation your production needs to stay agile, cost-effective, and scalable.
Request a Demo | Contact Us