The machinery manufacturing industry is defined by complex products, long lead times, and highly customized orders. From managing multi-level bills of materials (BOMs) to coordinating assembly workflows and ensuring quality at every stage, manufacturers face increasing pressure to improve efficiency and remain competitive.
Pulse Digital offers a fully integrated smart manufacturing platform tailored to the specific needs of machinery and equipment producers. Our solution empowers discrete manufacturers to manage the entire production lifecycle—from order intake and production planning to execution, quality control, and delivery—all within one system.
Unlike generic systems, Pulse Digital is engineered for the intricacies of machinery production, including:
• Make-to-Order (MTO) and Engineer-to-Order (ETO) workflows
• Multi-level BOMs with flexible configuration options
• Complex routing and operation sequencing
• Long cycle times and capacity constraints
This means you get a system that fits your processes, not the other way around.
Plan smarter and faster. Pulse Digital’s APS engine considers machine availability, material constraints, manpower, and customer priorities to generate optimized production schedules—minimizing downtime, improving OEE, and accelerating throughput.
With our Manufacturing Execution System (MES), gain live insights into work center performance, order status, material flow, and operator actions. Track WIP (Work in Progress) across multiple stages and respond instantly to production deviations.
Ensure your machinery meets the highest standards with Pulse Digital’s QMS tools, including:
• Real-time quality checks
• Non-conformance tracking
• Root cause analysis (8D, Ishikawa)
• Supplier quality monitoring
Seamlessly manage raw materials, components, and sub-assemblies with Warehouse Management (WMS) and Material Requirements Planning (MRP). Maintain accurate inventory, reduce overstocking, and avoid production stoppages due to material shortages.
• Configure-to-order and engineer-to-order support
• Cross-plant scheduling and global resource planning
• Integrated order tracking from quote to delivery
• Document management for technical drawings and specs
• Real-time KPIs and performance dashboards
• Up to 25% improvement in production planning accuracy
• 20% reduction in lead time and order delays
• 30% improvement in shop floor productivity
• Real-time visibility across operations and supply chain
As the machinery industry evolves, manufacturers need to shift from reactive management to proactive, data-driven decision-making. Pulse Digital delivers a comprehensive Industry 4.0 platform that not only streamlines your operations but also drives continuous improvement.
Whether you’re producing complex industrial machinery, custom-built equipment, or high-mix, low-volume assemblies, Pulse Digital gives you the tools to operate smarter, faster, and more competitively.
Contact our team today to schedule a demo and discover how Pulse Digital can support your factory’s journey toward end-to-end digital integration and operational excellence.