Pulse Digital provides a specialized solution crafted for the metals industry, offering a reliable and proven approach for integrated plants, meltshops, casting facilities, as well as hot or cold rolling mills, mill complexes, finishing lines, tube & pipe mills, and railway wheels complexes. Tailored to meet the specific demands of contemporary metal production, Pulse Digital efficiently supports the entire process from receiving customer orders to execution. This comprehensive solution ensures transparency across business processes, extending from the shop floor to management levels. It facilitates optimal production control and aids plant operations in planning, scheduling, production tracking, quality certification, and storage procedures.
The metals industry is characterized by high-volume, capital-intensive operations, long production cycles, and strict quality requirements. From meltshops and rolling mills to casting and finishing lines, manufacturers face increasing pressure to improve productivity, minimize waste, and ensure compliance across complex production environments.
Pulse Digital delivers a specialized digital solution crafted specifically for the metals industry. Whether you’re operating an integrated plant, hot or cold rolling mill, or tube & pipe facility, our platform gives you complete control over planning, production, quality, and logistics—from order intake to final shipment.
Unlike generic ERP or MES tools, Pulse Digital is designed to support the unique workflows of the metals industry, including:
• Meltshop and ladle management
• Hot and cold rolling line coordination
• Continuous casting process control
• Tube, pipe, and coil production
• Railway wheel and long product workflows
• Integration with lab testing and quality data systems
Pulse Digital brings all these processes into a unified platform, enabling seamless coordination from the shop floor to management.
Our APS engine enables you to:
• Optimize resource allocation across shift schedules and rolling programs
• Manage casting and rolling sequences to minimize waste and setup time
• Predict delivery times and balance capacity against incoming orders
The result? Fewer bottlenecks, reduced downtime, and higher throughput—without sacrificing flexibility.
Pulse Digital’s Manufacturing Execution System (MES) captures live data from machines, operators, and smart sensors. This enables:
• Full traceability of heats, coils, and batches
• Monitoring of critical production parameters (temperature, speed, load, etc.)
• Immediate alerts on process deviations or quality issues
Ensure your materials meet international standards (ISO, ASTM, EN, etc.) with Pulse Digital’s QMS features:
• Quality control checks at every stage
• Integration with lab test results
• Automatic generation of quality certificates
• Non-conformance tracking and corrective actions
• Heat and batch traceability from melt to shipment
• Energy and raw material consumption tracking
• Digital storage and logistics coordination
• Real-time dashboards for production, quality, and performance
• Rolling mill setup optimization and simulation tools
• Integration with warehouse management and weighbridge systems
• Up to 20% improvement in production efficiency
• 30% reduction in scrap and rework
• Complete material traceability and compliance
• Faster order fulfillment and delivery tracking
• Improved OEE (Overall Equipment Effectiveness) through real-time data
Whether you’re producing flat, long, or tubular products, Pulse Digital supports a wide range of metals industry segments:
• Steel and alloy plants
• Aluminum extrusion and rolling
• Copper tube and cable production
• Foundries and casting facilities
• Hot and cold rolling mills
• Pipe, tube, and rail manufacturers
Pulse Digital is more than software—it’s your partner in digital transformation. Discover how our platform can help you meet today’s challenges while preparing for tomorrow’s growth.
Contact us today for a personalized demo tailored to your plant’s needs.